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Blog

19

2024

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08

For the application needs of different industries (such as sewage treatment, oil extraction, papermaking, etc.), how to adjust the production process and product performance indicators?


As a multifunctional polymer, polyacrylamide is widely used in many industries. However, the application scenarios and needs of different industries vary greatly, which requires manufacturers to accurately adjust the production process and product performance indicators to meet the special requirements of various industries.

In the field of sewage treatment, polyacrylamide mainly plays a key role in flocculation and sedimentation. In order to meet the needs of sewage treatment, the production process needs to focus on the control of the ion degree and molecular weight of the product. For urban sewage treatment, the general selection of medium molecular weight and medium plasma polyacrylamide products. In the production process, the molecular weight can be precisely controlled within a suitable range by adjusting the polymerization conditions, such as the type and amount of the initiator, the reaction temperature and time, etc. For example, appropriately lowering the reaction temperature and prolonging the reaction time help to increase the molecular weight and enhance the flocculation effect. Meanwhile, the adjustment of the ionicity can be achieved by controlling the amount of the functional monomer added. In sewage treatment, polyacrylamide is required to be able to quickly combine with suspended solids in sewage to form larger flocs, which is convenient for subsequent precipitation and separation. Therefore, the dissolution properties of the product are also crucial. Manufacturers can improve the dissolution rate of the product by optimizing the drying process and adding appropriate additives, so that it can be evenly dispersed in the sewage in a short time.

In the oil exploration industry, polyacrylamide is mainly used to improve oil recovery. This requires the production of products with special properties. In the production process, we should pay attention to the development and application of salt resistance and high temperature resistance technology. For example, by introducing a special monomer or using a special polymerization process, the polyacrylamide can still maintain good stability and thickening performance in a high-temperature and high-salt reservoir environment. For oil displacement applications in petroleum production, polyacrylamides with high molecular weight and good rheology are required. In the production process, advanced continuous polymerization process can be used to ensure the uniformity and stability of molecular weight. At the same time, in order to meet the injection requirements in the oil well, it is also necessary to control the particle size and shape of the product so that it can smoothly pass through the water injection pipeline without plugging. In addition, the shear resistance of the product is also one of the key indicators, because in the process of oil exploitation, polyacrylamide will be subjected to the shearing action of formation fluid, and only with good shear resistance can it maintain its effective oil displacement effect.

In the paper industry, polyacrylamide is mainly used as retention aid and paper strengthening agent. For retention and drainage aid applications, it is desirable to produce products with lower molecular weight and higher cationicity. In the production process, the desired performance index can be achieved by accurately controlling the monomer ratio and reaction conditions in the polymerization reaction. For example, increasing the amount of cationic monomer can improve the cationicity of the product, enhance its binding ability with the fiber, and improve the retention rate and drainage performance of the paper. For paper reinforcement applications, the cross-linking properties of the product and the affinity to the fibers need to be considered. By using special crosslinking agent and reaction process, polyacrylamide can form an effective network structure in the paper, and enhance the strength and durability of the paper. At the same time, in order to avoid adverse effects on the whiteness and printing performance of the paper, it is also necessary to strictly control the impurity content and color in the product.

In short, in order to meet the application needs of different industries, polyacrylamide manufacturers need to understand the characteristics and requirements of various industries, continuously optimize the production process and adjust product performance indicators. This requires not only advanced technology and equipment support, but also rich experience and innovation ability. Through close cooperation and communication with customers in various industries, we can keep abreast of their feedback and demand changes, and constantly improve and upgrade our products. Only in this way can we produce high-quality polyacrylamide products that truly meet the needs of different industries and provide strong support for the development of various industries.



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